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The history of Adhesive
- Dec 06, 2017 -

The earliest use of adhesives was discovered in central Italy when two stone flakes partially covered with birch-bark tar and a third uncovered stone from the Middle Pleistocene era (circa 200,000 years ago) were found. This is thought to be the oldest discovered human use of tar-hafted stones.[5]

The birch-bark-tar adhesive is a simple, one-component adhesive. Although sticky enough, plant-based adhesives are brittle and vulnerable to environmental conditions. The first use of compound adhesives was discovered in Sibudu, South Africa. Here, 70,000-year-old stone segments that were once inserted in axe hafts were discovered covered with an adhesive composed of plant gum and red ochre (natural iron oxide) as adding ochre to plant gum produces a stronger product and protects the gum from disintegrating under wet conditions.[7] The ability to produce stronger adhesives allowed middle stone age humans to attach stone segments to sticks in greater variations, which led to the development of new tools.[8]

More recent examples of adhesive use by prehistoric humans have been found at the burial sites of ancient tribes. Archaeologists studying the sites found that approximately 6,000 years ago the tribesmen had buried their dead together with food found in broken clay pots repaired with tree resins.[9] Another investigation by archaeologists uncovered the use of bituminous cements to fasten ivory eyeballs to statues in Babylonian temples dating to approximately 4000 BCE.[10]

In 2000, a paper revealed the discovery of a 5,200-year-old man nicknamed the "Tyrolean Iceman" or "Ötzi", who was preserved in a glacier near the Austria-Italy border. Several of his belongings were found with him including two arrows with flint arrowheads and a copper hatchet, each with evidence of organic glue used to connect the stone or metal parts to the wooden shafts. The glue was analyzed as pitch, which requires the heating of tar during its production. The retrieval of this tar requires a transformation of birch bark by means of heat, in a process known as pyrolysis.[11]

The first references to adhesives in literature first appeared in approximately 2000 BCE. Further historical records of adhesive use are found from the period spanning 1500–1000 BCE. Artifacts from this period include paintings depicting wood gluing operations and a casket made of wood and glue in King Tutankhamun's tomb.[12]Other ancient Egyptian artifacts employ animal glue for bonding or lamination. Such lamination of wood for bows and furniture is thought to have extended their life and was accomplished using casein (milk protein)-based glues. The ancient Egyptians also developed starch-based pastes for the bonding of papyrus to clothing and a plaster of Paris-like material made of calcined gypsum.[13]

From 1 to 500 AD the Greeks and Romans made great contributions to the development of adhesives. Wood veneering and marquetry were developed, the production of animal and fish glues refined, and other materials utilized. Egg-based pastes were used to bond gold leaves incorporated various natural ingredients such as blood, bone, hide, milk, cheese, vegetables, and grains.[12] The Greeks began the use of slaked lime as mortar while the Romans furthered mortar development by mixing lime with volcanic ash and sand. This material, known as pozzolanic cement, was used in the construction of the Roman Colosseum and Pantheon.[13] The Romans were also the first people known to have used tar and beeswax as caulk and sealant between the wooden planks of their boats and ships.[12]

Beeswax

Modern slaked lime factory in Ukraine

In Central Asia, the rise of the Mongols in approximately 1000 AD can be partially attributed to the good range and power of the bows of Genghis Khan's hordes. These bows were constructed with laminated lemonwood and bullhorn bonded by an unknown adhesive.[14]

In Europe, glue fell into disuse until the period 1500–1700 AD. At this time, world-renowned cabinet and furniture makers such as Thomas Chippendale and Duncan Phyfe began to use adhesives to hold their products together.[12]

The development of modern adhesives began in 1690 with the founding of the first commercial glue plant in Holland. This plant produced glues from animal hides.[15]

Liquid animal glue

In 1750, the first British glue patent was issued for fish glue. The following decades of the next century witnessed the manufacture of casein glues in German and Swiss factories.[12] In 1876, the first US patent (number 183,024) was issued to the Ross brothers for the production of casein glue.[12][16]

Casein glue preparation

The first US postage stamps used starch-based adhesives when issued in 1840. The first US patent (number 61,991) on dextrin (a starch derivative) adhesive was issued in 1867.[12]

Natural rubber was first used as material for adhesives starting in 1830.[17] In 1839, Charles Goodyear discovered that a rubber and sulfur mixture, when heated, becomes elastic. In 1843, Thomas Hancock named this process vulcanization. In 1862, a British patent (number 3288) was issued for the plating of metal with brass by electrodeposition to obtain a stronger bond to rubber.[15]The development of the automobile and the need for rubber shock mounts required stronger and more durable bonds of rubber and metal. This spurred the development of cyclized rubber treated in strong acids. By 1927, this process was used to produce solvent-based thermoplastic rubber cements for metal to rubber bonding.[18]

Natural rubber-based sticky adhesives were first used on a backing by Henry Day (US Patent 3,965) in 1845.[18] Later these kinds of adhesives were used in cloth backed surgical and electric tapes. By 1925, the pressure-sensitive tape industry was born.[4]Today, sticky notes, Scotch tape, and other tapes are examples of PSA (pressure-sensitive adhesives).[19]

A key step in the development of synthetic plastics was the introduction of a thermoset plastic known as Bakelite phenolic in 1910.[20] Within two years, phenolic resin was applied to plywood as a coating varnish. In the early 1930s, phenolics gained importance as adhesive resins.[21]

The 1920s, 1930s, and 1940s witnessed great advances in the development and production of new plastics and resins due to the First and Second World Wars. These advances greatly improved the development of adhesives by allowing the use of newly developed materials that exhibited a variety of properties. With changing needs and ever evolving technology, the development of new synthetic adhesives continues to the present.[20] However, due to their low cost, natural adhesives are still more commonly used.[22]