Most thread-locking formulas are methacrylate-based and rely on the electrochemical activity of a metal substrate to cause polymerization of the fluid. Thread-locking fluid is thixotropic, which allows it to flow well over time, yet still resist shocks and vibrations. It can be permanent or removable; in the latter case, it can be removed with heat, for example. Typically, brands are color-coded to indicate strength and whether they can be removed.
Typically, thread-locking fluids (thread locking adhesive) are methacrylate-based, and cure anaerobically. Thread-locking fluid is a thixotropic fluid: under shear stress, it exhibits a time-dependent decrease in viscosity. This allows it to flow well over time, yet still resist short-duration shearing, as in vibration or shock.
Thread-locking fluid is typically sold in small containers, in amounts from 5 millilitres (about one teaspoon) to 250 millilitres (8.5 US fl oz). Threadlocker is also sold in sticks and in tape form, similar to Teflon tape.
|Type||Typical color code||Torque to break free||Torque to continue turning||Temperature range|
|Low strength||■ Purple||62 in-lb (7 N-m)||27 in-lb (3 N-m)||−54 to 149 °C|
|Medium strength||■ Blue||115 in-lb (12 N-m)||53 in-lb (6 N-m)||−54 to 149 °C|
|Medium strength surface insensitive||■ Blue||180 in-lb (20 N-m)||62 in-lb (7 N-m)||−54 to 149 °C|
|High strength||■ Red||230 in-lb (25 N-m)||225 in-lb (25 N-m)||−54 to 149 °C|
|High temperature||■ Red||180 in-lb (20 N-m)||270 in-lb (30 N-m)||−54 to 232 °C|
|Penetrating||■ Green||90 in-lb (10 N-m)||310 in-lb (35 N-m)||−54 to 149 °C|
Application and care
Thread-locking fluid (thread locker) may be applied before or after assembly, depending on the type. Threadlockers are available in "permanent" and "removable" formulas, with heavy-duty permanent threadlockers rated to withstand as much as 3,000 psi (21 MPa) in shear. Some threadlockers are removable with the application of heat. Many brands use color-coded labeling to indicate each type's strength and whether it is permanent or removable.
Because thread locking adhesives typically rely on the electrochemical activity of a metal substrate to form a bond, substrates often require thorough cleaning, and in the case of less electrochemically active metals such as aluminium, priming
Lock washers, locknuts, jam nuts, and safety wire may be used in conjunction with thread-locking fluid to prevent loosening of bolted joints.
Because electrochemical activity is one of the two triggers that cause polymerization of the threadlocker fluid, care must be taken to avoid contaminating the entire container of threadlocker with threadlocker that has had contact with metal, otherwise the material in the container may polymerize
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